Single Use Downstream Bioprocessing Market Estimated to Experience a Hike in Growth by 2035

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The single use downstream bioprocessing market is a rapidly growing segment within the biopharmaceutical industry, valued at approximately $1.14 billion in 2022 and projected to expand at a compound annual growth rate (CAGR) of 15.0% through 2035.

This growth is driven by the increasing demand for biologics, with over 620 biologics approved by the USFDA and around 8,000 under clinical evaluation, prompting stakeholders to modernize biomanufacturing technologies to reduce costs and accelerate production timelines.

Market Growth Drivers

The adoption of single-use technologies in downstream bioprocessing has surged due to their significant advantages over traditional stainless-steel systems. These benefits include a 35% reduction in CO2 emissions, an 8-month decrease in project lead times, elimination of cleaning and sterilization costs during development, enhanced productivity, reduced labor intensity, and a lower risk of contamination. Single-use systems such as chromatography, filtration, sampling, connectors, and centrifugation devices enable faster production of high-quality biologics for diverse therapeutic applications.

Segmentation and Application Areas

The Single Use Downstream Bioprocessing Market is segmented by product type into single-use chromatography systems, filtration systems, sampling systems, and connectors. These products are further categorized by scale of operation—preclinical/clinical and commercial—and by key geographical regions including North America, Europe, Asia-Pacific, Latin America, Middle East and North Africa (MENA), and the rest of the world.

Applications of single-use downstream bioprocessing technologies span monoclonal antibody production, vaccine manufacturing, cell and gene therapy, therapeutic proteins and hormones, among others. The report highlights detailed assessments of product parameters such as flow rate, volume range, pressure, sterilizability, and operational features like scalability, remote accessibility, and data processing capabilities.

Technological Advancements and Automation

Manufacturers are increasingly incorporating automation and advanced features into single-use systems to improve user-friendliness and operational efficiency. Innovations include visual data displays, remote system access, built-in sensors, irradiation sterilization (gamma or x-ray), alarm systems, and input/output compatibility. These enhancements support streamlined bioprocessing workflows and data management.

Key Industry Players

Prominent companies in the single use downstream bioprocessing market include 3M, Agilitech, CPC (Colder Products Company), Cytiva Lifesciences, Pall Corporation, Pneumatic Scale Angelus, and Thermo Fisher Scientific. These firms have developed proprietary single-use products and continue to expand their portfolios to meet growing market demands.

Recent Developments

Recent industry initiatives underscore the market’s momentum. For example, in November 2024, Thermo Fisher Scientific partnered with the Telangana government in India to establish a bioprocess design center equipped with single-use upstream and downstream technologies. In January 2024, AGC Biologics opened a new manufacturing site in Yokohama, Japan, to address the rising demand for biologics and advanced medicinal therapies.

Challenges and Market Outlook

While single-use downstream bioprocessing offers numerous benefits, the market must navigate challenges related to scalability, integration with existing systems, and regulatory compliance. Nonetheless, the ongoing innovation and increasing adoption of single-use technologies are expected to drive substantial market growth.

The comprehensive market report provides detailed forecasts segmented by product type, scale of operation, and geography, with conservative, base, and optimistic scenarios to account for future uncertainties. This analysis offers valuable insights for stakeholders aiming to capitalize on the expanding opportunities in single use downstream bioprocessing through 2035.

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